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pipeline automation

Galvanize

Zinc coating pipeline automation.

Metal treatment industry

The client

Flaro has more than 80 years of experience, has diversified activity and growth simultaneously in several economic sectors: automotive, electrical, stationery, haberdashery, household, and green energy.

Flagav is a branch directly controlled by the holding company.

Process automation

The need

The client has a treatment line with 20 posts and two cranes working simultaneously on the same railway. Its focus was to automate the galvanization pipeline in order to increase the quality of the resulting products by creating pre-defined profiles for each product. The time tolerance was essential, with an accepted delay of under one second.

The solution

Digitally controlled already existing equipment. A PLC-driven application that gets the input from the newly added sensors and acts the cranes accordingly. All by a collision-avoidance algorithm since both cranes are on the same railway and have to transfer the load from one section to another.

The autonomous PLC application is communicating in real-time with the configuration & monitoring panel from the PC, rendering the current state and time left and allowing the administrator to add, update and load new product configurations in the PLC sequence.

The entire operation can be run by a defined plan or manually controlled through the PC admin panel.

Command any moving part and create a queue for those commands. Have them sorted by their interrupt priority and build on top of that. We made the entire mechanical structure move with our estimated queue.

 

Tech: .NET, WPF, Lader, PLCs, Modbus

  1. Automated galvanization process
  2. Minimal human intervention
  3. Configurable products profile
  4. Realtime visual representation

The Result

A transformation of the existing pipeline into an automated process. The timing and quality of the resulting products were substantially improved after the automation.

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pipeline automation

Galvanize

Zinc coating pipeline automation.

LPG Distributor

The client

A national supplier of liquefied petroleum products, it has its own fleet of distribution trucks to serve customers. It distributes propane gas and has an auto LPG station on site.

Control system

The need

The goal was to extend the range of services offered on-site, and a self-service carwash was the chosen option. A highly customized system was desired in order to integrate with equipment already in place.

The car wash should run autonomously from box management to credit refill.

The solution

Integrate low-cost devices to build a highly available system. The panel has to be done using Raspberry devices and touchscreens. Create a management interface for employees. Flexible pins configuration for car wash modules.

Tech: ASP .NET, MSSQL, WPF .NET, SignalR, CCTalk, UWP, SmartCards

  1. NFC cards-based system
  2. Backpanel insights about historical & real-time usage
  3. Intuitive user interface
  4. Extremely flexible services integration
  5. White-Label ready platform
  6. Over-The-Air updates

The result

A fully automated self-service carwash with custom integrations.

 

hermanngas.ro

Ready for your success story?

Happy to meet you. Let’s talk about your wildest ideas
and turn them into sustainable businesses.